Export timeline to Movie error (Premier 6.5)

Hello all. When I attempt to export my project to movie, it gets 99% done, then
says there's and error 'ERROR - NOT ENOUGH DISK SPACE?' But there's tons of disk
space. I've tried all number of combination of settings in the options prior to
exporting, but no go.

Any help will be very much appreciated. Thanks

OLD info... but it may help

File size limits by disk format type
Fat = 2 Gig maximum file size
Fat32 = 4 Gig
NTFS = ?Terrabyte? (larger than even the new 300+Gig drives)

Message saved from Premiere forum
John Acocks - 07:52am Apr 17, 2003 Pacific
I am unable to complete captures because I get a message
that says "capture stopped because disk was full." What
does this mean?

Daniel Conklin - 08:02am Apr 17, 2003 Pacific (#1 of 2)
If you are using a Pinnacle card, a possible solution to
this is to right click on the recycle bin, and set the
percentage on your media drive to less than 2%.

There a several other possible causes as well, but you
need to supply some info about your system. How are you
capturing and what format is your video? How big is
your hard drive?

Jeff Schell - 09:57am Apr 17, 2003 Pacific (#2 of 2)
this is one of my favorite error messages. Basically,
you've chosen an incorrect setting in your DV settings.
(Odds are you have DV settings). If so, read on:

1. The DV format is very rigid. Meaning that if you
   make changes to the format, it cannot export as
   requested, because your movie file must match every
   single spec exactly.
2. When Premiere goes to export a project, the DV codec
   says "Whoa. I can't do anything, because the settings
   don't match."
3. Then Premiere comes back to you and has to report an
   error. (Don't shoot the messenger). Unfortunately,
   Premiere doesn't know why it wasn't able to export a
   movie. So it says to you, "Um... I can't make the movie.
   Um... maybe your hard drives are full?"

It's a complete guess. And has nothing to do with your harddrives.
Check your project settings and/or your export settings. Make
sure you have chosen one of the "presets" that will specify
every correct setting for you. Make sure it is one of the DV
presets, if you are using DV video, or make sure it is one of
the presets supplied by your capture card manufacturer (in this
case I'm going to guess Pinnacle or Matrox.)

To choose a preset, go to Project > Settings Viewer, and then
click on the project settings column, and then click 'load' to